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This guide explains how the machine works, what specifications matter when you compare suppliers, where it fits in a crushing and screening line, and what to check before you send an inquiry. It is written for procurement managers, contractors, and distributors who are evaluating a Crawler Mobile Horizontal Screening Station or a track-mounted screening plant for a new project.
A Crawler Type Mobile Horizontal Screening Station is a self-propelled screening plant mounted on a crawler (track) undercarriage, with the screen deck set flat rather than tilted. Material is fed into a hopper, carried by a feed conveyor onto the horizontal screen box, and separated into different size fractions as it passes across the mesh or panel layers.
Because the deck sits level instead of on an incline, the machine gives operators more control over how long material stays on the screen. That makes it a practical choice for wet, sticky, or fine material that would otherwise slide too fast across an inclined screen and reduce screening accuracy.
The track undercarriage is the other defining feature. Instead of being towed on a chassis with wheels, the unit drives itself into position, climbs modest grades, and repositions on uneven or soft ground — which matters on quarry floors, demolition sites, and recycling yards where conditions change from one week to the next.
• Feeding — Raw material is loaded into the hopper by an excavator, wheel loader, or a connected crusher discharge conveyor.
• Conveying — A feeder conveyor transfers material at a controlled rate onto the screen box, preventing overload.
• Screening — A vibrating motor drives the horizontal screen deck, which can carry two or three layers of mesh to separate material into multiple size grades at once.
• Discharging — Side and rear conveyors carry the sorted fractions — oversize, mid-size, and fines — to separate stockpiles or onward to a crusher for further processing.
• Repositioning — Once a stockpile area is full, the crawler tracks move the entire unit to a new working position without additional loading equipment.
Vibration amplitude, stroke, and screen angle settings can typically be adjusted to match different material types, from crushed stone to construction and demolition waste.
These figures give a general sense of scale for a mid-size horizontal screening station. If your project needs a different capacity range, screen box size, or transport dimension, ask your supplier whether a modified or alternative model is available before finalizing your order.
• Crawler undercarriage — steel tracks and hydraulic travel motors that let the unit self-propel and reposition on site.
• Feed hopper and feeder conveyor — controls how evenly and how fast material enters the screen box.
• Vibrating screen box — the core screening unit, typically available with two or three deck layers.
• Side and discharge conveyors — move separated fractions away from the screen box to stockpiles or downstream equipment.
• Power unit — either a diesel engine, an external electric power supply, or a hybrid setup that allows either source.
• Control panel — governs vibration settings, conveyor speed, and track movement, usually with remote control for track travel.
On the EX-6200 model referenced above, the 6200 × 1930 mm screen box supports a processing capacity of 220–400 t/h, depending on material type and moisture content, with a 30 kW main power rating for the screen drive and a 69 kW total system power draw across all conveyors and the feeder.
When comparing machines from different manufacturers, always check capacity ratings against the same material type. A t/h figure quoted for dry crushed stone will not match the same machine's output on wet recycled concrete or topsoil.
A horizontal screening station on crawler tracks is used across a range of material processing operations, including:
• Quarrying and aggregate production — grading crushed stone into construction-ready size fractions.
• Mining and ore processing — separating ore and waste rock ahead of or after crushing stages.
• Construction and demolition (C&D) waste recycling — screening concrete, brick, and mixed rubble for reuse.
• Sand and gravel operations — sizing natural or manufactured sand for concrete and asphalt production.
• Topsoil and compost screening — separating fine soil or organic material from stones and debris.
Jaw Crusher or a Cone Crusher in a two-stage crushing and screening line, so material moves from primary crushing straight into size grading without extra handling.
Neither design is inherently better — the right choice depends on your material characteristics, moisture content, and the size fractions you need to produce. If you're unsure which layout fits your application, sharing your material type and target output with your supplier is the fastest way to get a clear recommendation.
A crawler mobile screening plant, by contrast, is designed for flexibility. It suits contractors who move between job sites, rental fleets, and operations where the working face shifts regularly. The trade-off is that stationary plants can sometimes handle higher sustained throughput, while mobile units offer faster setup, lower site preparation cost, and the ability to relocate without dismantling the equipment.
For buyers planning multiple short-term projects, or for regions where transporting equipment between sites is common, the crawler mobile format usually offers a better return on the investment.
• Fast setup and relocation compared with plants that require foundation work
• Adjustable screening parameters to handle different material types
• Lower long-term site preparation and transport cost for multi-site operations
• Compatible with existing crushing lines for integrated processing
For buyers researching a Crawler Type Mobile Horizontal Screening Station alongside other equipment, it's worth reviewing the full
Crushing station product range, which includes jaw, cone, and impact crushers that can be configured to work with the screening station as part of a complete processing line.
• Screen box size and number of deck layers
• Processing capacity rating and material type it is rated for
• Power configuration — diesel engine, external electric supply, or hybrid
• Conveyor configuration — number and length of side and discharge conveyors
• Optional extras — remote control systems, magnetic separators, or dust suppression
• Shipping method, destination port, and applicable import duties
Because freight and duties can represent a meaningful share of the landed cost, ask your supplier for an FOB price and, separately, an estimated CIF price to your destination port so you can compare offers on equal terms.
• Screen mesh size and deck layer configuration for target output grading
• Power source selection — diesel, electric, or hybrid — based on site fuel and grid access
• Conveyor length and discharge height adjustments for stockpile clearance
• Color and branding for fleet consistency
If your project has non-standard requirements, share your material specification and target output sizes with your supplier early — this shortens the quotation and lead-time process considerably.
If you'd like a detailed quotation, technical drawing, or sample data for the EX-6200 or another crawler mobile screening station configuration, our team can walk you through model selection, customization, and export support based on your project requirements.
Reach out through our CONTACT page with your material type, target capacity, and destination country, and we will follow up with a tailored quotation and technical support.
Crawler Mobile Horizontal Screening Station | Track Screening Plant
Introduction
Buyers sourcing aggregate and recycling equipment often need a screen plant that can move with the job, not sit fixed in one place. A Crawler Type Mobile Horizontal Screening Station is built for exactly that situation. It runs on steel tracks, so it can reposition itself across a quarry, demolition site, or recycling yard without a crane or a separate transport trailer for every move.This guide explains how the machine works, what specifications matter when you compare suppliers, where it fits in a crushing and screening line, and what to check before you send an inquiry. It is written for procurement managers, contractors, and distributors who are evaluating a Crawler Mobile Horizontal Screening Station or a track-mounted screening plant for a new project.
What Is a Crawler Mobile Horizontal Screening Station?
A Crawler Type Mobile Horizontal Screening Station is a self-propelled screening plant mounted on a crawler (track) undercarriage, with the screen deck set flat rather than tilted. Material is fed into a hopper, carried by a feed conveyor onto the horizontal screen box, and separated into different size fractions as it passes across the mesh or panel layers.
Because the deck sits level instead of on an incline, the machine gives operators more control over how long material stays on the screen. That makes it a practical choice for wet, sticky, or fine material that would otherwise slide too fast across an inclined screen and reduce screening accuracy.
The track undercarriage is the other defining feature. Instead of being towed on a chassis with wheels, the unit drives itself into position, climbs modest grades, and repositions on uneven or soft ground — which matters on quarry floors, demolition sites, and recycling yards where conditions change from one week to the next.
How a Crawler Type Horizontal Screening Plant Works
The workflow of a horizontal screening station follows a straightforward sequence:• Feeding — Raw material is loaded into the hopper by an excavator, wheel loader, or a connected crusher discharge conveyor.
• Conveying — A feeder conveyor transfers material at a controlled rate onto the screen box, preventing overload.
• Screening — A vibrating motor drives the horizontal screen deck, which can carry two or three layers of mesh to separate material into multiple size grades at once.
• Discharging — Side and rear conveyors carry the sorted fractions — oversize, mid-size, and fines — to separate stockpiles or onward to a crusher for further processing.
• Repositioning — Once a stockpile area is full, the crawler tracks move the entire unit to a new working position without additional loading equipment.
Vibration amplitude, stroke, and screen angle settings can typically be adjusted to match different material types, from crushed stone to construction and demolition waste.
Crawler Mobile Horizontal Screening Station Specifications
Specifications vary by model, so it's worth requesting the exact parameter sheet for the unit you are considering. As a reference, here are the published specifications for Changyu Machinery's EX-6200 Crawler Mobile Horizontal Screening Station:| Parameter | EX-6200 Specification |
| Product Model | EX-6200 |
| Processing Capacity (t/h) | 220–400 |
| Screen Box Size (mm) | 6200 × 1930 |
| Main Power (kW) | 30 |
| Total Power (kW) | 69 |
| Hopper Capacity (m³) | 3 |
| Conveyor Feeder (kW) | 7.5 |
| Material Conveyor Belt 1 (kW) | 7.5 |
| Conveyor Belt 2 (kW) | 5.5 |
| Conveyor Belt 3 (kW) | 5.5 |
| Conveyor Belt 4 (kW) | 5.5 |
| Total Weight (t) | 35 |
| Equipment Dimensions L×W×H (mm) | 18500 × 3960 × 3900 |
| Power Supply | Hybrid — 120 kW diesel engine or external electric power supply |
These figures give a general sense of scale for a mid-size horizontal screening station. If your project needs a different capacity range, screen box size, or transport dimension, ask your supplier whether a modified or alternative model is available before finalizing your order.
Key Components of a Track-Mounted Horizontal Screen
Understanding the main components helps buyers compare quotations more accurately, since suppliers sometimes price different configurations under the same product name.• Crawler undercarriage — steel tracks and hydraulic travel motors that let the unit self-propel and reposition on site.
• Feed hopper and feeder conveyor — controls how evenly and how fast material enters the screen box.
• Vibrating screen box — the core screening unit, typically available with two or three deck layers.
• Side and discharge conveyors — move separated fractions away from the screen box to stockpiles or downstream equipment.
• Power unit — either a diesel engine, an external electric power supply, or a hybrid setup that allows either source.
• Control panel — governs vibration settings, conveyor speed, and track movement, usually with remote control for track travel.
Screen Deck, Capacity & Power Configuration
The relationship between screen deck size, processing capacity, and power draw is one of the first things a buyer should check when comparing models. A larger screen box generally allows higher throughput, but it also increases total weight, transport dimensions, and power requirements.On the EX-6200 model referenced above, the 6200 × 1930 mm screen box supports a processing capacity of 220–400 t/h, depending on material type and moisture content, with a 30 kW main power rating for the screen drive and a 69 kW total system power draw across all conveyors and the feeder.
When comparing machines from different manufacturers, always check capacity ratings against the same material type. A t/h figure quoted for dry crushed stone will not match the same machine's output on wet recycled concrete or topsoil.
Applications: Aggregate, Mining, Construction & Recycling
A horizontal screening station on crawler tracks is used across a range of material processing operations, including:
• Quarrying and aggregate production — grading crushed stone into construction-ready size fractions.
• Mining and ore processing — separating ore and waste rock ahead of or after crushing stages.
• Construction and demolition (C&D) waste recycling — screening concrete, brick, and mixed rubble for reuse.
• Sand and gravel operations — sizing natural or manufactured sand for concrete and asphalt production.
• Topsoil and compost screening — separating fine soil or organic material from stones and debris.
Where to Use a Horizontal Screening Station On-Site
Because the machine is track-mounted, it works well wherever ground conditions are uneven or where the working area shifts as a project progresses — such as active quarry faces, demolition sites being cleared in stages, or landfill and recycling yards. It also pairs naturally with mobile crushing equipment; many buyers position a Crawler Mobile Horizontal Screening Station directly after aJaw Crusher or a Cone Crusher in a two-stage crushing and screening line, so material moves from primary crushing straight into size grading without extra handling.
Horizontal vs. Inclined Screening Station: What's the Difference?
Buyers who are new to screening equipment often ask whether a horizontal or inclined screen suits their material better. The table below summarizes the main differences:| Factor | Horizontal Screening Station | Inclined Screening Station |
| Screen deck angle | 0° (flat, horizontal deck) | Fixed incline, typically 15°–20° |
| Material flow control | Adjustable stroke and speed control the flow | Gravity assists material flow across the deck |
| Best suited material | Wet, sticky, or fine material prone to blinding | Dry, free-flowing aggregate and rock |
| Overall footprint | Slightly longer machine body | More compact vertical profile |
| Typical use case | Recycling, wet aggregate, sand and gravel | Quarry, mining, standard aggregate grading |
Neither design is inherently better — the right choice depends on your material characteristics, moisture content, and the size fractions you need to produce. If you're unsure which layout fits your application, sharing your material type and target output with your supplier is the fastest way to get a clear recommendation.
Crawler Mobile vs. Stationary Screening Plant
A stationary screening plant is fixed in one location, usually bolted to a concrete foundation, and is built for long-term, high-volume operations at a single site — such as a permanent quarry or processing facility.A crawler mobile screening plant, by contrast, is designed for flexibility. It suits contractors who move between job sites, rental fleets, and operations where the working face shifts regularly. The trade-off is that stationary plants can sometimes handle higher sustained throughput, while mobile units offer faster setup, lower site preparation cost, and the ability to relocate without dismantling the equipment.
For buyers planning multiple short-term projects, or for regions where transporting equipment between sites is common, the crawler mobile format usually offers a better return on the investment.
Advantages of Crawler Type Mobile Screening Stations
• Self-propelled movement across the site without extra loading equipment• Fast setup and relocation compared with plants that require foundation work
• Adjustable screening parameters to handle different material types
• Lower long-term site preparation and transport cost for multi-site operations
• Compatible with existing crushing lines for integrated processing
Why Choose a Track-Mounted Horizontal Screen Plant
Jiangyin Changyu Machinery Co., Ltd. has supplied mobile crushing and screening equipment for 13 years, with more than 500 installations exported to 14 countries, including markets across the Middle East and North Africa. The company maintains a logistics management center in Riyadh, Saudi Arabia, to support regional delivery and after-sales coordination, and its manufacturing follows ISO-based quality management practices.For buyers researching a Crawler Type Mobile Horizontal Screening Station alongside other equipment, it's worth reviewing the full
Crushing station product range, which includes jaw, cone, and impact crushers that can be configured to work with the screening station as part of a complete processing line.
Crawler Mobile Horizontal Screening Station Price & Cost Factors
Pricing for a crawler mobile horizontal screening station depends on several factors, and buyers should request a itemized quotation rather than comparing single headline figures across suppliers. Key cost drivers include:• Screen box size and number of deck layers
• Processing capacity rating and material type it is rated for
• Power configuration — diesel engine, external electric supply, or hybrid
• Conveyor configuration — number and length of side and discharge conveyors
• Optional extras — remote control systems, magnetic separators, or dust suppression
• Shipping method, destination port, and applicable import duties
Because freight and duties can represent a meaningful share of the landed cost, ask your supplier for an FOB price and, separately, an estimated CIF price to your destination port so you can compare offers on equal terms.
Customization Options for Your Screening Project
Manufacturing capability allows some flexibility for buyers with specific project requirements. Common customization requests include:• Screen mesh size and deck layer configuration for target output grading
• Power source selection — diesel, electric, or hybrid — based on site fuel and grid access
• Conveyor length and discharge height adjustments for stockpile clearance
• Color and branding for fleet consistency
If your project has non-standard requirements, share your material specification and target output sizes with your supplier early — this shortens the quotation and lead-time process considerably.
FAQ: Capacity, Maintenance & Delivery Time
What is the processing capacity of a crawler mobile horizontal screening station?
Capacity depends on the model and material type. For reference, Changyu's EX-6200 model is rated at 220–400 t/h. Actual throughput varies with moisture content, feed rate, and screen mesh size.How often does the screening station need maintenance?
Routine checks include screen mesh wear, conveyor belt tension, hydraulic fluid levels, and track tension. Most operators follow a daily inspection and a scheduled service interval based on operating hours, similar to other mobile crushing and screening equipment.Can the screening station be powered by electricity instead of diesel?
Yes. Hybrid configurations allow the unit to run on an external electric power supply or a diesel engine, giving operators flexibility depending on site power availability and fuel cost.How long does delivery take after placing an order?
Lead time depends on the model, current production schedule, and shipping method. Contact the sales team directly with your target quantity and destination for an accurate delivery estimate.Can the screening station work together with a crusher on the same site?
Yes. It is commonly positioned after a Jaw Crusher or Cone Crusher in a crushing and screening line, allowing crushed material to be graded into finished size fractions in one continuous process.Is the horizontal screening station suitable for wet or sticky material?
The flat deck design generally handles wet, sticky, or fine material more effectively than an inclined screen, since the level angle gives more control over dwell time on the screen surface.Conclusion
A Crawler Type Mobile Horizontal Screening Station gives contractors, quarry operators, and recycling businesses a flexible way to grade material on-site without fixed infrastructure. Reviewing the specifications, power configuration, and application fit against your own material and site conditions is the best way to confirm the model matches your project before you place an order.If you'd like a detailed quotation, technical drawing, or sample data for the EX-6200 or another crawler mobile screening station configuration, our team can walk you through model selection, customization, and export support based on your project requirements.
Reach out through our CONTACT page with your material type, target capacity, and destination country, and we will follow up with a tailored quotation and technical support.